The waste plastic film recycling and washing line produced by YILI Machinery can treat various kind of plastic soft material, such as PE or PP plastic film, Agricultural Films, Geomembrane, Greenhouse films, City garbage film, PP woven bags, waste agricultural films, waste soft drip irrigation pipes, industrial packing films, super market packing films, etc. The whole production line includes shredder, crusher, frication washer, floating tank, squeezer, etc, which have capacity from 300 to 2000 kg/hr.
Our film washing line can assure a precise and efficient decontamination of waste films with both cold and hot washing system, adopting the most efficient recycling technologies. The final products after washing can reach very high quality, which can be used alone or blended with other materials into reprocess, even in new film blowing applications.
Applicable Material
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Technical Specification
| Model | Capacity (kg/hr) | Power installed (Kw) | Water consumption (ton/hr) | Manpower |
|---|---|---|---|---|
| QX300 | 300 | 160 | 0.5 | 3 |
| QX500 | 500 | 220 | 1.2 | 3 |
| QX1000 | 1000 | 350 | 3 | 4 |
| QX1500 | 1500 | 440 | 4 | 4 |
| QX2000 | 2000 | 530 | 4.5 | 4 |
Features
- The whole production line is automatic controlling, compact process, high production efficiency, and nice cleanness;
- This line can separate muds, sands and other impurities from films and bags easily;
- With pre-treatment system such as Pre-washer, Label processing, it can highly improve quality of end product;
- Provide centrifugal dewatering and squeezing technology;
- Easy maintenance, low energy consumption, long lifetime.
Main Machines For The Line
Belt conveyor
Both light and heavy duty type of belt conveyors can be chosen. Adopt gear box motor, with side walls to avoid material dropping. It has the option to install metal detector on the belt conveyor.
Shredder
When the raw material is big, like films in bale, plastic big drums, tanks, we will choose shredder to make the preliminary grinding. For soft film material, after shredding, it can go to washing line directly, no need to put second time crushing. YILI supply series type of shredding with various capacity and functions to meet customers’ choices.
Crusher
Crusher is to crush material into smaller sizes. It is with water to clean material and cool blades during crushing. Large materials are processed into small pieces in this module, which improves the washing result and makes the final product easy to packing.
Frication Washer
The frication washer is designed to wash the plastic in high speed with water, which can help to remove the contaminations, dirties, greases on the material efficiently. After frication washer, the material can go to floating tank for more cleaning.
Floating tank
The sediment and metal in the material can be effectively separated through this module. All the washing wheels with different designs to meet the washing function, speed with inverter control. Bottom with magnetic valve to discharge the dirties timely according to set. Material: stainless steel.
Centrifugal Dryer
Horizontal type of centrifugal dryer dry plastic films, flakes with high performance and low energy consumption. The grid mesh is with self-washing function by timer setting. It offers both washing and drying for material.
Large Capacity Horizontal type Dryer
European design of horizontal dryer with super dryness function for plastic film, plastic flakes. After drying, it can go to pelletizing line directly. It’s mainly used to meet large capacity washing line.
Hot air pipeline heating
Pipeline built in stainless steel, giving hot air inside to make further drying for material, decrease the moisture inside material.
Squeezing Machine
With screw squeezing, it helps material to get squeezed and half melted, which helps to increase the quality of the pellets and the efficiency of the extruders.
The moisture after squeeze dryer will be lowered down to 1-3%.
What does it cost?
Our complete lines are custom designed to meet the specific features of your application and production needs. Contact our sales team today to get an accurate estimate for your project.